Preform Solutions Sioux Falls: The Quest for Efficient Cleaning Solutions

As a leading provider of custom preform injection molding services, Preform Solutions in Sioux Falls, South Dakota has always prioritized quality and efficiency in its operations. In an effort to reduce the time and effort associated with cleaning and maintenance, the company began exploring new ultrasonic cleaning systems that would enable it to clean entire molds rather than individual parts.

However, this transition was not without its challenges. Preform Solutions' Mold Manager, Neil Christopherson, recalls instances where quality deterioration occurred due to inadequate cleaning methods. 'We didn't have the capability to spot clean, so we had to wait until the order was finished before we could clean,' he explains. This infrequent cleaning schedule led to production and quality issues, particularly during periods of high-volume production.

The company's traditional cleaning method involved a combination of chemical solvents and ultrasonic machines, which while effective, required significant labor and time. The process involved shutting down presses, disassembling molds, soaking them in chemicals, rinsing off the residue, and reinstalling the mold plates - a time-consuming and labor-intensive process that often left employees working closely with large equipment and razor-sharp molds.

To address these challenges, Preform Solutions implemented an ultrasonic cleaning system that allowed for efficient cleaning of entire molds. This new method required workers to wear gloves and eye gear due to the chemicals used in the process. While this presented additional safety concerns, the benefits of increased efficiency and reduced downtime made it a worthwhile investment.

In addition to the ultrasonic cleaning system, Preform Solutions emphasizes the importance of regular scheduled maintenance every two weeks, during which time all machines and molds are thoroughly cleaned and inspected. This proactive approach ensures that the company's equipment remains in pristine condition, allowing for maximum performance and longevity.

As a family-owned business with a global presence, Preform Solutions serves customers across the United States, Canada, and Mexico, providing custom preform injection molding services to industries such as food and beverage, oil, pharmaceuticals, and cosmetics. With a commitment to quality and efficiency, the company is well-positioned for continued growth and success in its respective markets.

In conclusion, Preform Solutions Sioux Falls' quest for efficient cleaning solutions has led to significant improvements in productivity and quality. By embracing innovative technologies and implementing proactive maintenance strategies, the company remains dedicated to delivering exceptional results to its customers while maintaining its position as a leader in the preform injection molding industry.

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